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CFC2
Series
Small Footprint
Chemical Blending and Delivery Systems
4
Datasheets
PDF Format
ChemFlow’s
high precision Point-of-Use (POU) CFCs series provide extremely accurate
and repeatable blending of chemicals over a wide range of mixing ratios.
ChemFlow’s patented volumetric blending process, in combination
with our pipe-tank design, makes precision volumetric blending and delivery
simple.
The CFC2 series provides 2.5 LPM blend and delivery of high purity CMP
chemicals to a single or multiple tools. It utilizes our patented "U-tube"
technology along with our 3.5-gallon pipe-tank. Pneumatic valves are
the only moving parts employed.
Each CFC2 unit consists of two sub-units, the Blending Unit and the
Delivery Unit. The blending unit accurately combines set quantities
for 2 chemicals to achieve the desired mix ratio. The ChemFlow system
mixes the chemicals together by first filling individual volumetric
vessels. The volume is determined by using our patented “U-Tube”
technique. This allows for highly accurate and repetitive volumetric
measurements. Once the vessels are filled, the contents of each vessel
are gravity transferred into the mixing vessel. The result is an accurately
mixed chemical. The blended chemical is then transferred to the delivery
unit of the system by pressure.

There
are many methods available to perform blending of chemicals. Current
industry standards utilize metering pumps, scales, sensors, or a combination
of the above, but these methods fail to maintain precision blending
over time. The inherent problem with these systems are that they add
a layer of complexity to the blending and delivery processes. This translates
into costly downtime due to improperly mixed batches, discarded material
due to shelf-life, additional labor required for calibrations, and,or
preventive/corrective maintenance.
The CFC2 mixes small batches for what the need is, eliminating waste.
The ChemFlow CFC2 system is extremely easy to operate. It is self-monitoring
and contains few moving components. The system takes advantage of the
physical properties of liquids and gravity to accurately and repeatedly
fill the blending vessel with precise volumes of liquid. The U-tube
design is simple, self-cleaning, and with the gravity overflow drain,
it naturally monitors the level within the vessels with precise accuracy.
Once the u-tube is set and locked in, the volume obtained within the
mixing vessel is precisely repeatable. The slurry or chemical is then
delivered to the POU or loop under constant pressure and flow.
Features:
- ChemFlow's
Innovative Patented "U-Tube" Technology delivers precision
blending
- Pipe-Tank
design eliminates particle agglomeration issues
- Blending
ratios up to 1000:1 - with chemical levels as low as 5cc's
- Constant
Pressure Flow Delivery Design
- Controls
"Pot-Life" issues by blending only as needed
- Reduce
chemical waste from small batch mixing process
- No
direct sensor contact with chemical
- Blending
and Delivery monitored by visual LCD touch screen
- Uses
Off-the-Shelf standard of industrial components
- All
chemical components are visible and accessible for ease of troubleshooting
- Valves
are the only moving parts. No pumps, scales, or re-calibration is
required
- Small
Footprint Design
- Extremely
reliable and easy to use and System is designed with safety in mind
- SEMI
S2-93A compliant
Specifications:
CFC2
Series |
|
| Flow |
2.5
LPM |
| Applications |
All
Chemical |
| No.
of Chemicals |
2
chemical |
| Mix
Rate |
0.25
- 2.5 LMP |
| Delivery
Rate |
Up
to 2.5 LMP |
| Repeatablility |
+/-0.1%
of Set point |
| Pipe-tank |
3.5
gal |
| Module
Dimensions |
24"(W)
x 20"(D) x 72"(H) |
Facility
Requirements:
| UPW
Supply |
1/2"
Flare fitting at 40 psig |
| UPW
Return |
1/2"
Flare fitting at 40 psig |
| Nitrogen |
1/4"
VCR Male at 80 psig 5 scfm |
| Drain |
3/4"
FNPT - Free flowing to industrial waste |
| Scrubbed
Exhaust |
2"
SCH 40 Natural Poly pipe - 2" Stub at 0.5" WC &
50 scfm |
| Influent
Chemical Loop |
Teflon
PFA 1/2" Flare fitting at 10 -20 psig & 1 GPM |
| Influent
Chemical Dual Containment |
2"
SCH 40 Natural Poly pipe - 2" Stub |
| Primary
Distribution Loop Supply |
Teflon
PFA 1/2" Flare fitting at 0 - 60 psig |
| Dual
Containment Distribution Loop Supply and Return |
2"
SCH 40 Natural Poly pipe- 2" Stub |
| Electrical |
3/4"
Seal-tight - 110-230 vac; 10amps |
System
Comparisons:
Item
# |
Criteria
Description |
ChemFlow System |
Pressure/
Vacuum System |
Pump
System |
1 |
Precision
blending relying on pumps, scales or system intrusive level sensors |
No |
Yes |
Yes |
2 |
Frequent
blending calibration / adjustments needed |
No |
Yes |
Yes |
3 |
Level
sensors in contact with chemical product |
No |
Yes |
Yes |
4 |
Air
bubbles developed in delivery loop due to non-functional level
sensors |
No |
Yes |
No |
5 |
Frequent
valve cycling |
No |
Yes |
Yes |
6 |
Intensive
preventive maintenance required |
No |
Yes |
Yes |
7 |
Ergonomic
issues and problems |
No |
No |
Yes |
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CFC2
Series
Small Footprint
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